FTTH Wire Production Line – State-of-the-art Production System
Did you know that modern light-transmitting wire networks function at velocities of up to 190 meters per minute? This incredible efficiency is made possible by advanced production methods engineered for high-speed output.
These configurations are constructed to process multiple cabling forms, including connection cables and firmly insulated cables. Their space-saving construction, often under 26 m, suits them well for state-of-the-art factories.
Seamless coupling with intelligent production networks ensures uninterrupted performance. By means of MES/ERP connectivity, these SZ stranding line fabrication lines deliver unmatched exactness and performance. This makes them a top choice for enterprises striving to remain at the forefront in the telecommunication sector.
FTTH Cable Fabrication System Introduction
Productive manufacturing setups play a vital role in meeting the growing need for steadfast connections. Such mechanisms are designed to create premium fiber optic cables that energize today’s connectivity grids. Utilizing sophisticated techniques, they guarantee precision and swiftness in every step of the process.
Defining the FTTH Production Line
An FTTH production line comprises a unified setup to produce home fiber drop cables. Such cables are made up of naked fibers strengthened by iron or FRP materials, merging with safeguard coverings. Consequently, it forms a long-lasting and high-performance option for rapid broadband links.
The system is compatible with multiple materials, such as PVC, LSZH, and PE polymers. Such adaptability guarantees it accommodates varied market demands. Moreover, the 4-head fiber pay-off system delivers accurate strain regulation, ensuring stability within ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our system distinguishes itself for its accuracy and performance. Consider these highlights:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses striving to lead in the optical cable sector.
Highlights of Our FTTH Manufacturing System
Modern manufacturing systems are transforming how optical fibers are manufactured. Our advanced equipment merges accuracy, productivity, and innovative solutions to deliver premium performance. Below, we explore the standout features that make our system a leader in the industry.
Exact Extrusion Unit with Fine-tuning Head
Fundamental to our operation is a specialized 50mm extruder engineered for exact substance allocation. It guarantees uniform excellence in all cables manufactured. The free adjustment head allows for seamless customization, suiting assorted compounds like PVC, LSZH, and PE resins.
Using OMRON thermal regulation, the system ensures temperature exactness to ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.
Powered Fiber Unwinding and Tension Regulation
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
Such a trait significantly aids in crafting superior optical cables, as it ensures consistent tension throughout the process.
Automated Take-Up and Line-Receiving System
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, ensuring versatility across different production demands. The automated line-receiving feature eliminates the need for manual rewinding, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, guaranteeing that all cables conform to exacting criteria, yielding resilient and dependable items.
Cutting-edge Innovations Driving Our Manufacturing
Modern innovations are revolutionizing the production of fiber optic cables. These setups are crafted for accuracy, dependability, and high performance, ensuring top-quality results for every project. Below, we explore the advanced features that set our equipment apart.
Worldwide Industrial PC and PLC Integration System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It permits meticulous modifications, which improve the standard of every optical fiber made.
With a power consumption of just 35KW/h during normal operation, our equipment is energy-efficient. This conserves energy costs without compromising on output quality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
High Stability and Reliability with Famous Brand Components
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers selected due to their robustness and accuracy, promising lasting dependability.
Steel-reinforced wiring combined with sophisticated Fibers in metal tube management systems bolsters robustness and balance, ensuring that every optical cable meets industry standards for quality and performance.
MES/ERP Connectivity Integration
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. It provides complete visibility and operational efficiency across all stages.
Companies are enabled to track performance data, refine processes, and minimize resource loss, making our system a smart choice for modern manufacturing facilities.
| Attribute | Benefit |
|---|---|
| FiberCAN PLC Setup | Precise adjustments and real-time monitoring |
| 35KW/h Power Consumption | Energy-efficient operations |
| 9m Cable Accumulator | Continuous production |
| OMRON Controllers | Long-lasting accuracy |
| ERP System Compatibility | Real-time production tracking |
Practical Applications for Our FTTH Cable Line
Advanced production setups are transforming the way we create reliable fiber optic solutions. They cater to a broad range of industrial demands, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.
Producing FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Important elements consist of:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Movable mold assistance to swiftly alter configurations
- Compatibility with both indoor and outdoor specifications
Fabricating Compact Buffered and Free Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Tailored Options for Diverse Cable Configurations
Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Benefits of Using Our FTTH Cable Production Line
Investing in advanced manufacturing systems brings significant advantages to enterprises focused on fiber technology. They are engineered for operational efficiency, cost reduction, and superior product output. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Improved Operational Speed and Yield
It guarantees rapid SZ stranding line function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Economical Fiber Optic System Implementation
Its efficient use of 35KW/h power curtails energy expenses. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Consistent and Uniform Cable Finishing
Accurate extrusion guarantees an even and trustworthy finish on each cable, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Feature | Value Proposition |
|---|---|
| Rapid Throughput | Increased operational efficiency |
| Low Energy Requirement | Cost savings |
| ≤0.02dB/km Loss | Top operational efficacy |
| Ergonomic Design Height | Enhanced operator comfort |
Conclusion
Advanced fiber optic manufacturing systems are setting new standards in the industry. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Step into the future of optical cable production with our market-leading equipment.
